![]() Kapton tape) as a gap material on both the inner post and outer legs. How can I add a gap to the core without compromising performance? I've come up with a few methods listed below, but I'm unsure what is "best". So I think I want to add a gap to the pre-existing core. However, the core is large enough that if I could decrease the \$A_L\$ I would have a viable design. Running the calculations for this core, it looks like with the \$A_L\$ value listed, I will saturate the core before reaching my target design current. ![]() I have found a core size/shape that appears to work except I can only get the core in the material I want ( N49) in an ungapped core (s = 0 in the image below). ![]() I'm in the process of designing an inductor for a boost converter, and I'm having a hard time finding exactly what I need for this project. ![]()
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